3-Layer Polyethylene 3lpe with Fusion-Bonded Epoxy (58-4200 mm)
Product Description
3PE Anticorrosion coating processing line is to make 3 layer anti-corrosion coating for kinds of steel pipes.
3 layer coatings, first FBE coating, middle is adhesive layer, outside polyethylene layer.
3LPE + FBE Anti-corrosion Pipe Line-Core Configuration in One Glance
The Qingdao Huashida HSD1000-2400 integrates "blast-cleaning - epoxy spraying - adhesive/PE coating - water-cooling" into a single pass.
Pipe OD 1,000-2,400 mm, wall 2.5-18 mm, output ≈ 300 km per single shift/year.
Three-layer one-step build: FBE ≥ 100 µm + AD 170-250 µm + PE 2.5-3.7 mm.
Key modules: 65/30 epoxy spray booth, 120/30 PE extruder, 120 kW mid-frequency heater, 15 m water-spray tunnel.
Eco package: cyclone + cartridge dust collector keeps dust ≤ 10 mg/m³, noise ≤ 75 dB.
Footprint 28 × 6 m, total power 260 kW, operable by 2 persons. CE & ISO9001 certified, exported to 30+ countries in M-E, Russia & Africa.
3PE can strengthen the pipeline's mechanical properties, high electrical resistance, waterproof, wearable, anti-aging.
3PE coating/coated steel pipes are widely used in pipeline systems for the transmission of oil, gas, water and other fluids. They have highly resistance to corrosive from chemicals, moisture, harmful environment etc.
The line includes systems of steel pipe transportation, surface disposal, dust catching, pipe heating, electrostatic spraying, coating, water cooling, edge cutting, hydraulic and pneumatic device, detecting and electric controlling system.
Technological processes
Upload pipes→pipes screw conveyor→rust removal of intermediate frequency heating→Epoxy powder coating→outer layer soli quid & polyethylene coating→cooling spray→pipes screw conveyor→grinding pipes, send→unload pipes
Product Parameters
Main Equipment of 3PE anticorrosion processing
Configuration List
| No. | Name | Set |
| A. Derusting Equipment |
| 1 | Pipe-converying Equipment | 1 |
| 2 | Shot Blast Cleaning Machine | 1 |
| 3 | Cyclone Dust Collector | 1 |
| 4 | Pulse dust collector | 1 |
| 5 | Centrifugal exhaust fan | 1 |
| 6 | Rust removal equipment PLC | 1 |
| B. Coating equipment |
| 1 | Coating transfer equipment | 1 |
| 2 | IF heating device | 1 |
| 3 | Powder spraying device | 1 |
| 4 | Automatic loading dryer | 2 |
| 5 | SJ-65/30 Extruder | 1 |
| 6 | SJ-180/30 Extruder | 1 |
| 7 | Hot melt adhesive extruder die | 1 |
| 8 | PE sheet extruder head mold | 1 |
| 9 | Hot melt adhesive/PE sheet coating device | 1 |
| 10 | Environmental Protection Ventilation equipment | 1 |
| 11 | Cooling Spray equipment | 1 |
| C.Platform Equipment |
| 1 | Steel pipe platform | 1 |
| 2 | Post-rust removal transition platform | 1 |
| 3 | Product tube storage platform | 1 |
| 4 | Hydraulic Equipment | 3 |
| D.Groove Equipment |
| 1 | PE Beveling Machine | 2 |
| 2 | Hydraulic Lifting and Turning Machinery | 1 |
| 3 | Hydraulic Equipment | 1 |
| 4 | PLC | 1 |
| E.Compressed air Equipment |
| 1 | Screw Air Compressor | 1 |
| 2 | Cold dry machine | 1 |
| 3 | Precision filters | 3 |
| 4 | Gas tanks | 1 |
Certifications
Packaging & Shipping
Packaged by wrapping film, the charge should be beard if used wooden pallet or wooden case demanded by buyer.
Company Profile
Exhibition
After Sales Service
-The guarantee period is 12 months for machinable parts, 6monthes for electrical parts. After the end of the Guarantee period the Supplier is obliged to provide with lifelong service at the expense of Buyer.
-During a warranty period of exploitation the Seller undertakes to execute warranty service of the equipment, troubleshooting and replacement of out of service spares, except for breakings, bound with incorrect exploitation of the equipment by the Buyer.
-Seller provide the technical service with free, and training the workers of buyers.
FAQ
Q1. What is the range of pipe diameter the equipment can produce?
A: Diameter of steel Pipe: 48-219mm,219-1220mm,800-1600mm,1000-2400mm
Q2. What is the sand blasting grade?
A:SA2.5
Q3. What is your anti-corrosion coating standard?
A: It can meet SY/T0413-2002 ,GB/T23257-2009, German DIN 30670 , DIN 30678 and coating specification requirements from American Corrosion Association, and DNV . The product pipe fully complies with SY/T0315-2005 ,CNPC38-2002 "Technical specifications for double-layer fusion-bonded epoxy powder coating on buried steel pipe and Canada, American Corrosion Association standards.
Q4. What is Delivery Time?
A: 2-3monthes after deposit.
Q5. Production output
A: It is different output capability as different pipe diameter, the Max. is 3 to 8 km/day, and annual processing capacity is 2 million square meters (Φ508 mm).
Q6. Coating thickness:
A: 80~800um
Q7. To which country did you sell your 3PE equipment?
A. We have produced nearly 50sets 3PE processing line at home and abroad. Such as Russia, Iran, UAE, Iran, India, Belarus, Kazakhstan and so on.
Q8. After-sales service:
A: Warranty period:
Before delivery all the equipment must be trial operated to confirm the quantity perfectly.
The warranty period is 12 months from the date of pick-up for mechanical part , and 6 months for the electrical part.
Service:
We provide technical services and provide training and guidance to buyer operators.
